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Predictive model to decouple the contributions of friction and plastic deformation to machined surface

Subhash ANURAG, Yuebin GUO,

《机械工程前沿(英文)》 2010年 第5卷 第3期   页码 247-255 doi: 10.1007/s11465-010-0097-7

摘要: Temperature on the machined surface is critical for surface integrity and the performance of a precision component. However, the temperature of a machined surface is challenging for in-situ measurement. Furthermore, the individual contribution of tool/work friction and plastic deformation of work materials to surface temperature is very difficult to quantify because the measured temperature is always the resultant temperature. This lack of understanding on the temperature distribution blocks the design of effective cutting tool geometries and materials to minimize surface temperature. This study provides a finite element method based on a predictive model to decouple the contributions of tool/work friction and material plastic deformation to surface temperature in a dry cutting process. The study shows that the plastic deformation of work material contributes to the majority of surface temperature, whereas the tool/work friction contribution is secondary. High temperatures are produced when more materials are plowed under the cutting edge. A large tool/work friction leads to higher surface temperatures, and the use of a cutting tool with physical properties in process simulation significantly improves the accuracy of predicted surface temperatures. Residual stress reversal from subsurface maximum residual to surface maximum residual stress may occur when tool/work friction increases.

关键词: surface temperature     friction     residual stress     finite element analysis (FEA)     dry cutting     tool property    

An improved algorithm for McDowell’s analytical model of residual stress

null

《机械工程前沿(英文)》 2014年 第9卷 第2期   页码 150-155 doi: 10.1007/s11465-014-0295-9

摘要:

The analytical model for two-dimensional elastoplastic rolling/sliding contact proposed by McDowell is an important tool for predicting residual stress in rolling/sliding processes. In application of the model, a problem of low predicting precision near the surface layer of the component is found. According to the volume-constancy of plastic deformation, an improved algorithm for McDowell’s model is proposed in order to improve its predicting accuracy of the surface residual stress. In the algorithm, a relationship between three normal stresses perpendicular to each other at any point within the component is derived, and the relationship is applied to McDowell’s model. Meanwhile, an unnecessary hypothesis proposed by McDowell can be eliminated to make the model more reasonable. The simulation results show that the surface residual stress predicted by modified method is much closer to the FEM results than the results predicted by McDowell’s model under the same simulation conditions.

关键词: residual stress     McDowell’s model     volume-constancy of plastic deformation     FEM     elastoplastic rolling/sliding contact    

Effect of strata restraint on seismic performance of prefabricated sidewall joints in fabricated subway stations

《结构与土木工程前沿(英文)》 2023年 第17卷 第5期   页码 763-779 doi: 10.1007/s11709-023-0917-6

摘要: A disadvantage of the conventional quasi-static test method is that it does not consider the soil restraint effect. A new method to test the seismic performance of prefabricated specimens for underground assembled structures is proposed, which can realistically reflect the strata restraint effect on the underground structure. Laboratory work combined with finite element (FE) analysis is performed in this study. Three full-scale sidewall specimens with different joint forms are designed and fabricated. Indices related to the seismic performance and damage modes are analyzed comprehensively to reveal the mechanism of the strata restraint effect on the prefabricated sidewall components. Test results show that the strata restraint effect effectively improves the energy dissipation capacity, load-bearing capacity, and the recoverability of the internal deformation of the precast sidewall components. However, the strata restraint effect reduces the ductility of the precast sidewall components and aggravates the shear and bending deformations in the core region of the connection joints. Additionally, the strata restraint effect significantly affects the seismic performance and damage mode of the prefabricated sidewall components. An FE model that can be used to conduct a seismic performance study of prefabricated specimens for underground assembled structures is proposed, and its feasibility is verified via comparison with test data.

关键词: underground structures     precast sidewall specimen     seismic test method     bearing capacity     energy dissipation capacity     plastic deformation    

Analysis on annealing-induced stress of blind-via TSV using FEM

Jie SHAO, Tielin SHI, Li DU, Lei SU, Xiangning LU, Guanglan LIAO

《机械工程前沿(英文)》 2018年 第13卷 第3期   页码 401-410 doi: 10.1007/s11465-017-0457-7

摘要:

Copper-filled through silicon via (TSV) is a promising material owing to its application in high-density three-dimensional (3D) packaging. However, in TSV manufacturing, thermo-mechanical stress is induced during the annealing process, often causing reliability issues. In this paper, the finite element method is employed to investigate the impacts of via shape and SiO2 liner uniformity on the thermo-mechanical properties of copper-filled blind-via TSV after annealing. Top interface stress analysis on the TSV structure shows that the curvature of via openings releases stress concentration that leads to ~60 MPa decrease of normal stresses, sxx and syy, in copper and ~70 MPa decrease sxx of in silicon. Meanwhile, the vertical interface analysis shows that annealing-induced stress at the SiO2/Si interface depends heavily on SiO2 uniformity. By increasing the thickness of SiO2 linear, the stress at the vertical interface can be significantly reduced. Thus, process optimization to reduce the annealing-induced stress becomes feasible. The results of this study help us gain a better understanding of the thermo-mechanical behavior of the annealed TSV in 3D packaging.

关键词: through silicon via (TSV)     annealing-induced stress     interface stress     plastic deformation     finite element method    

Moving policy and regulation forward for single-use plastic alternatives

《环境科学与工程前沿(英文)》 2021年 第15卷 第3期 doi: 10.1007/s11783-021-1423-5

摘要: Single-use plastics are often used once or cannot be reused for extended periods. They are widely consumed with the rapid development of social economy. The waste generated by single-use plastics threatens ecosystem health by entering the environment and ultimately restricts sustainable human development. The innovation of sustainable and environmentally friendly single-use plastic alternative materials and the joint participation of governments, enterprises and the public are promising technologies and management approaches that can solve the problem of single-use plastics wastes. The development of single-use plastic alternative products can be promoted fundamentally only by improving relevant legislation and standards, providing differentiated industrial policies, encouraging scientific and technological innovation and expanding public participation.

关键词: Single-use plastic alternatives     Policy     Regulation     Sustainable development    

Space-time evolution rules study on acoustic emission location in rock under cyclic loading

Jiang XU, Shuchun LI, Yunqi TAO, Yongdong JIANG, Xiaojun TANG,

《结构与土木工程前沿(英文)》 2009年 第3卷 第4期   页码 422-427 doi: 10.1007/s11709-009-0056-8

摘要: An acoustic emission (AE) location experiment was performed on sandstone using an advanced AE test system. The space-time evolution rule regarding damage was analyzed under cyclic loading as well as AE. The results show that AE on static loading process is consistent with the damage evolution rule of compression and the elastic-plastic deformation phase; at the beginning of cyclic loading with low duration time and energy, AE events came from a small crack. The location result showed that most events occurred in the core zone forming at the static loading process, and the location points changed slowly. AE energy changed little during the metaphase of cyclic process. There was a modest increase of location points in every cycle. The tendency of steady development could be predicted from the AE location events. At the end of each cyclic loading, the quantity of AE events and energy increased quite rapidly, reaching a maximum at the last cycle. AE events had high energy and duration time. Location events changed quite rapidly and assembled and linked continuously in the core zone. At the same time, they expanded to the top of specimen. A macroscopic crack finally formed. In the postfailure process, some AE events still existed due to fracturing of gliding friction. Owing to the inner stress balance of rock even after loading stopped, minor AE events still occurred.

关键词: location result     AE location     consistent     friction     elastic-plastic deformation    

Current scenario and challenges of plastic pollution in Bangladesh: a focus on farmlands and terrestrial

《环境科学与工程前沿(英文)》 2023年 第17卷 第6期 doi: 10.1007/s11783-023-1666-4

摘要:

● A global snapshot of plastic waste generation and disposal is analysed.

关键词: Plastic waste     Farmlands     Terrestrial ecosystem     Marine life    

广义塑性力学及其运用

郑颖人,孔亮

《中国工程科学》 2005年 第7卷 第11期   页码 21-36

摘要:

分析了经典塑性力学用于岩土类材料的问题,它采用了3个不符合岩土材料变形机制的假设。从固体力学原理直接导出广义塑性位势理论,将经典塑性力学改造为更一般的塑性力学——广义塑性力学。广义塑性力学采用了塑性力学中的分量理论,能反映应力路径转折的影响,并避免了采用正交流动法则所引起的过大剪胀等不合理现象,也不会产生当前非关联流动法则中任意假定塑性势面引起的误差。给出了广义塑性力学的屈服面理论、硬化定律和应力-应变关系,并建立了考虑应力主轴旋转的广义塑性位势理论。屈服条件是状态参数,也是试验参数,只能由试验给出。应用表明,广义塑性力学可作为岩土材料的建模理论,还可应用于诸如极限分析等土力学的诸多领域,具有广阔的应用前景。

关键词: 岩土塑性力学     广义塑性力学     塑性势     屈服面     本构模型    

Resistance of large deformation of the Wushaoling Tunnel F7 soft fault

ZHAO Xufeng, CHEN Haiming, WANG Chunmiao

《结构与土木工程前沿(英文)》 2007年 第1卷 第1期   页码 123-127 doi: 10.1007/s11709-007-0013-3

摘要: In this article, the mechanical characteristics of the squeeze of the F7 fault of the Wushaoling Tunnel are analyzed. The measurements and techniques are proposed to resist the deformation. The result indicates that the method of construction to control the further squeeze deflection is appropriate.

关键词: F7     deformation     appropriate     construction     mechanical    

Numerical modeling of nonlinear deformation of polymer composites based on hyperelastic constitutive

Qingsheng YANG, Fang XU

《机械工程前沿(英文)》 2009年 第4卷 第3期   页码 284-288 doi: 10.1007/s11465-009-0067-0

摘要: Fiber reinforced polymer (FRP) composites exhibit nonlinear and hyperelastic characteristics under finite deformation. This paper investigates the macroscopic hyperelastic behavior of fiber reinforced polymer composites using a micromechanical model and finite deformation theory based on the hyperelastic constitutive law. The local stress and deformation of a representative volume element are calculated by the nonlinear finite element method. Then, an averaging procedure is used to find the homogenized stress and strain, and the macroscopic stress-strain curves are obtained. Numerical examples are given to demonstrate hyperelastic behavior and deformation of the composites, and the effects of the distribution pattern of fibers are also investigated to model the mechanical behavior of FRP composites.

关键词: composites     hyperelastic     finite deformation     homogenization     micromechanics    

Effects of natural zeolite and sulfate ions on the mechanical properties and microstructure of plastic

《结构与土木工程前沿(英文)》 2022年 第16卷 第1期   页码 86-98 doi: 10.1007/s11709-021-0793-x

摘要: One of the strategic materials used in earth-fill embankment dams and in modifying and preventing groundwater flow is plastic concrete (PlC). PlC is comprised of aggregates, water, cement, and bentonite. Natural zeolite (NZ) is a relatively abundant mineral resource and in this research, the microstructure, unconfined strength, triaxial behavior, and permeability of PlC made with 0%, 10%, 15%, 20%, and 25% replacement of cement by NZ were studied. Specimens of PIC-NZ were subjected to confined conditions and three different confining pressures of 200, 350, and 500 kPa were used to investigate their mechanical behavior and permeability. To study the effect of sulfate ions on the properties of PlC-NZ specimens, the specimens were cured in one of two different environments: normal condition and in the presence of sulfate ions. Results showed that increasing the zeolite content decreases the unconfined strength, elastic modulus, and peak strength of PlC-NZ specimens at the early ages of curing. However, at the later ages, increasing the zeolite content increases unconfined strength as well as the peak strength and elastic modulus. Specimens cured in the presence of sulfate ions indicated lower permeability, higher unconfined strength, elastic modulus, and peak strength due to having lower porosity.

关键词: plastic concrete     sulfate resistance     natural zeolite     triaxial compression test     SEM     permeability    

Preventing masks from becoming the next plastic problem

《环境科学与工程前沿(英文)》 2021年 第15卷 第6期 doi: 10.1007/s11783-021-1413-7

The road to sustainable use and waste management of plastics in Portugal

《环境科学与工程前沿(英文)》 2022年 第16卷 第1期   页码 5-5 doi: 10.1007/s11783-021-1439-x

摘要:

• Portugal recycles 34% of the 40 kg/hab year of plastic packaging waste.

关键词: Single-use plastics     Plastic packaging     Plastic waste     Waste management     Waste shipment     Lightweight plastic bags    

Effect of RC wall on the development of plastic rotation in the beams of RC frame structures

Amar KAHIL, Aghiles NEKMOUCHE, Said BOUKAIS, Mohand HAMIZI, Naceur Eddine HANNACHI

《结构与土木工程前沿(英文)》 2018年 第12卷 第3期   页码 318-330 doi: 10.1007/s11709-017-0420-z

摘要:

The objective of this study is, to interpret the influence of reinforced concrete walls addition in reinforced concrete frame structures considering behavior laws that reflects the actual behavior of such structures, by means of Castem2000computer code (pushover analysis). A finite element model is proposed in this study, using the TAKEDA modified behavior model with Timoshenko beams elements. This model is validated initially on experimental model. Then the work has focused on the behavior of a RC frame with 3 levels and three bays to better visualize the behavior of plastic hinges. Once the plastic hinge control parameters are identified (plastic rotation, ultimate curvature), a strengthening by introduction of reinforced concrete walls (RC/wall) at the ends of the reinforced concrete frame (RC/frame) has been performed. The results show that these RC walls significantly improve the behavior, by a relocation of efforts towards the central part of the beams.

关键词: RC/frame     RC/wall     moment curvature     plastic rotation     plastic hinge     pushover analysis     global models    

Influence of recycled polyethylene terephthalate fibres on plastic shrinkage and mechanical properties

Necat ÖZAŞIK; Özgür EREN

《结构与土木工程前沿(英文)》 2022年 第16卷 第6期   页码 792-802 doi: 10.1007/s11709-022-0849-6

摘要: Polyethylene terephthalate bottles production has drastically increased year after year due to high versatility of polyethylene terephthalate plastics and considerable consumption of beverages. In tandem with that increase, the major concern of society has been the improper disposal of this non-biodegradable material to the environment. To deal with this concern, recycled polyethylene terephthalate bottles were incorporated in concrete as fibre reinforcements in this study. The objective of this research is to evaluate the mechanical properties of recycled polyethylene terephthalate fibre reinforced concrete (RPFRC) in comparison with control concrete without fibres. polyethylene terephthalate fibres with three different diameters (0.45, 0.65, and 1.0 mm) and two lengths (20 and 30 mm) were added at various proportions (0.5%, 1.0%, 1.5% and 2.0%) by volume of concrete in order to determine the effect of fibres initially on compressive, flexural and splitting tensile strengths of concrete. The results revealed that none of the fibres have detrimental effects up to 1% volume fraction, however further addition caused slight reductions on mechanical properties in some conditions. Plastic shrinkage resistance and impact resistance tests were also performed according to related standards. Polyethylene terephthalate fibres were observed to have marked improvements on those properties. Such a good performance could be attributed primarily to the bridging effect of fibres.

关键词: recycled PET     fibre-reinforced concrete     mechanical properties     plastic shrinkage     impact energy    

标题 作者 时间 类型 操作

Predictive model to decouple the contributions of friction and plastic deformation to machined surface

Subhash ANURAG, Yuebin GUO,

期刊论文

An improved algorithm for McDowell’s analytical model of residual stress

null

期刊论文

Effect of strata restraint on seismic performance of prefabricated sidewall joints in fabricated subway stations

期刊论文

Analysis on annealing-induced stress of blind-via TSV using FEM

Jie SHAO, Tielin SHI, Li DU, Lei SU, Xiangning LU, Guanglan LIAO

期刊论文

Moving policy and regulation forward for single-use plastic alternatives

期刊论文

Space-time evolution rules study on acoustic emission location in rock under cyclic loading

Jiang XU, Shuchun LI, Yunqi TAO, Yongdong JIANG, Xiaojun TANG,

期刊论文

Current scenario and challenges of plastic pollution in Bangladesh: a focus on farmlands and terrestrial

期刊论文

广义塑性力学及其运用

郑颖人,孔亮

期刊论文

Resistance of large deformation of the Wushaoling Tunnel F7 soft fault

ZHAO Xufeng, CHEN Haiming, WANG Chunmiao

期刊论文

Numerical modeling of nonlinear deformation of polymer composites based on hyperelastic constitutive

Qingsheng YANG, Fang XU

期刊论文

Effects of natural zeolite and sulfate ions on the mechanical properties and microstructure of plastic

期刊论文

Preventing masks from becoming the next plastic problem

期刊论文

The road to sustainable use and waste management of plastics in Portugal

期刊论文

Effect of RC wall on the development of plastic rotation in the beams of RC frame structures

Amar KAHIL, Aghiles NEKMOUCHE, Said BOUKAIS, Mohand HAMIZI, Naceur Eddine HANNACHI

期刊论文

Influence of recycled polyethylene terephthalate fibres on plastic shrinkage and mechanical properties

Necat ÖZAŞIK; Özgür EREN

期刊论文